NF 7KW PTC Coolant Heater 350V HV Coolant Heater 12V CAN
Description
As the automotive industry rapidly shifts to electric vehicles (EVs) equipped with high-voltage systems, there is a growing need for efficient heating solutions to ensure passenger comfort and optimal vehicle performance in cold conditions. High-pressure PTC (Positive Temperature Coefficient) heaters have become a breakthrough technology, providing innovative solutions for automotive high-pressure coolant heating. This blog discusses the importance, features and benefits of high voltage PTC heaters (HVCH) in high voltage electric vehicles.
1. Understand high voltage coolant heater:
High-voltage coolant heater (HVCH) plays a vital role in electric vehicles as it helps optimize battery performance, reduce energy consumption and ensure passenger comfort by providing instant heating in cold weather conditions. Conventional heating systems rely on waste engine heat, which is not feasible in electric vehicles. This requires efficient heating solutions like HVCH, which can effectively heat the coolant in the vehicle's high-voltage system.
2. Explore high voltage PTC heaters:
The High Voltage PTC Heater is a tip heating mechanism utilizing the PTC effect, where resistance increases with temperature. These heaters feature PTC elements made of highly conductive materials such as ceramics, which automatically adjust power output according to ambient temperature. As the temperature rises, the resistance increases, reducing the power output and thus preventing overheating. This remarkable feature makes HVCH a reliable and safe heating solution for high voltage electric vehicles.
3. Advantages of HVCH in high voltage system:
3.1 Efficient and fast heating: HVCH provides fast heating function, which ensures fast preheating even in cold weather. This high-speed heating minimizes energy consumption, allowing electric vehicles to optimize their range and overall efficiency.
3.2 Controllable power output: The PTC effect ensures the self-regulation of HVCH power output, making it highly flexible and efficient. This enables precise temperature control within the coolant, preventing overheating and reducing energy waste.
3.3 Safety: The high-pressure PTC heater adopts advanced heating algorithm to prevent excessive heat generation and give priority to passenger safety. The self-regulating feature ensures that the HVCH remains within a safe temperature range, eliminating the risk of fire or damage to the high voltage system.
3.4 Compact design: The HVCH has a compact design and can be easily integrated into high voltage systems. This space-saving feature is especially important for electric vehicles, where every inch counts.
4. Future possibilities of HVCH:
As the automotive industry continues to evolve, further advancements in HVCH technology are expected. Manufacturers are exploring opportunities to integrate HVCH with intelligent temperature management systems, employing advanced sensors and control modules. This enables improved energy efficiency, real-time temperature monitoring and individualized district heating for greater passenger comfort.
In addition, the integration of HVCH with renewable energy sources such as solar panels or regenerative braking may reduce the load on the vehicle's electrical system, thereby extending the overall range of electric vehicles.
in conclusion:
High-voltage PTC heaters (HVCH) are an important part of future vehicle heating systems, especially high-voltage electric vehicles. Their numerous benefits, including fast and efficient heating, controllable power output and enhanced passenger safety, make them game-changers for the automotive industry. As technology continues to advance, HVCH will undoubtedly play a vital role in ensuring a comfortable and efficient driving experience in electric vehicles, even in the coldest weather conditions.
Technical Parameter
NO. |
project |
parameters |
unit |
1 |
power |
7KW -5%,+10% (350VDC, 20 L/min, 25 ℃) |
K W |
2 |
high voltage |
240~500 |
VDC |
3 |
low voltage |
9 ~16 |
VDC |
4 |
electric shock |
≤ 30 |
A |
5 |
heating method |
PTC positive temperature coefficient thermistor |
|
6 |
communication method |
CAN2.0B _ |
|
7 |
electric strength |
2000VDC , no discharge breakdown phenomenon |
|
8 |
Insulation resistance |
1 000VDC, ≥ 120MΩ |
|
9 |
IP grade |
IP 6K9K & IP67 |
|
1 0 |
storage temperature |
- 40~125 |
℃ |
1 1 |
use temperature |
- 40~125 |
℃ |
1 2 |
coolant temperature |
-40~90 |
℃ |
1 3 |
coolant |
50 ( water) +50 (ethylene glycol) |
% |
1 4 |
weight |
≤ 2.6 |
K g |
1 5 |
EMC |
IS07637/IS011452/IS010605/ CISPR25 |
|
1 6 |
water chamber airtight |
≤ 2.5 ( 20 ℃, 300KPa ) |
mL / min |
1 7 |
control area airtight |
< 0.3 (20 ℃, -20 KPa ) |
mL / min |
1 8 |
control method |
Limit power + target water temperature |
|
CE certificate
Advantage
When it exceeds a certain temperature (Curie temperature), its resistance value increases stepwise with the increase of temperature. That is, under dry burning conditions without controller intervention, the calorific value of the PTC stone decreases sharply after the temperature exceeds the Curie temperature.
Our Company
Hebei Nanfeng Automobile Equipment (Group) Co., Ltd is a group company with 5 factories, that specially produce parking heaters, heater parts, air conditioner and electric vehicle parts for more than 30 years. We are the leading auto parts manufacturers in China.
Our factory's production units are equipped with high tech machineries, strict quality,control testing devices and a team of professional technicians and engineers endorsing the quality and authenticity of our products.
In 2006, our company has passed ISO/TS16949:2002 quality management system certification. We also bagged the CE certificate and Emark certificate making us among the only few companies in the world acquiring such high level certifications. Currently being the largest stakeholders in China, we hold a domestic market share of 40% and then we export them around the globe particularly in Asia, Europe and Americas.
Meeting the standards and demands of our customers have always been our top priority. It always encourages our experts to continuously brain storm, innovate, design and manufacture new products, impeccably suitable for the Chinese market and our customers from every nook of the world.
FAQ
1. What is a high voltage electric vehicle PTC heater?
High Voltage Electric Vehicle PTC Heater is a heating system specially designed for electric vehicles operating at high voltage. PTC (Positive Temperature Coefficient) heaters are commonly used in electric vehicles due to their efficient and fast heating capabilities.
2. How does the high voltage electric vehicle PTC heater work?
PTC heaters consist of PTC ceramic elements embedded in an aluminum substrate. When electric current passes through a ceramic element, the ceramic element heats up rapidly due to its positive temperature coefficient. The aluminum base plate helps dissipate heat, providing effective heating for the interior of the car.
3. What are the advantages of using a high-voltage electric vehicle PTC heater?
There are several advantages to using high voltage PTC heaters in electric vehicles, including:
- Fast Heating: The PTC heater can heat up quickly, providing instant warmth to the car interior.
- Energy Efficiency: PTC heaters have high energy conversion efficiency, which helps to maximize the cruising range of the vehicle.
- SAFE: PTC heaters are safe to use as they have an automatic adjustment feature that prevents overheating.
- Durability: PTC heaters are known for their long life and robustness, making them a reliable heating solution for electric vehicles.
4. Is the high-voltage electric vehicle PTC heater suitable for all electric vehicles?
Yes, High Voltage Electric Vehicle PTC Heaters are designed to be compatible with various electric vehicle models. It can be integrated into most electric vehicle platforms, ensuring efficient heating performance for different vehicle models.
5. Can the high-voltage electric vehicle PTC heater be used in extreme weather conditions?
Yes, High Voltage Electric Vehicle PTC Heaters are capable of providing effective heating even in extreme weather conditions. Whether it is extremely cold or hot outside, the PTC heater can maintain a comfortable temperature inside the car.
6. How does the high-voltage electric vehicle PTC heater affect battery performance?
High voltage electric vehicle PTC heaters are carefully designed to minimize their impact on battery performance. It ensures efficient power consumption, enabling the vehicle's battery to maintain its charge while providing reliable heating.
7. Can the high-voltage electric vehicle PTC heater be remotely controlled?
Yes, many EVs equipped with high voltage EV PTC heaters can be controlled remotely via a smartphone app or connected car system. This allows the user to warm up the cabin before entering the vehicle, ensuring a comfortable driving experience.
8. Is the PTC heater of high-voltage electric vehicle noisy?
No, the high-voltage electric vehicle PTC heater operates silently, providing passengers with a comfortable and noise-free cockpit environment.
9. Can the high-voltage electric vehicle PTC heater be repaired if it fails?
If there is any failure of the high-voltage electric vehicle PTC heater, it is recommended to consult an authorized service center for repairs. Attempting to repair it yourself may void any warranty coverage.
10. How to buy a high voltage electric vehicle PTC heater for my electric vehicle?
To buy a high voltage electric vehicle PTC heater, you can contact an authorized dealer or car manufacturer. They can provide you with the necessary information and guide you through the buying process.